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Jiuwei Technology: Unprecedented Structure of Conveying and Sorting System
2021-11-24 17:49
Efficient logistics transportation and storage is the inevitable way of competition and development in all walks of life, in the face of the intelligent manufacturing environment, how can we maximize our comprehensive production efficiency? Today, Jiuwei will look at the following as an important part of intelligent warehousing and logistics, the composition of the transportation system structure type:
1. Chain conveyor
Chain conveyor is one of the most basic conveying equipment used for continuous transportation in modern three-dimensional warehouse. Its conveying speed is moderate, the transmission chain is supported by the track, the structure is simple, the maintenance is easy, the cost is low, but the noise is too big. Chain conveyor is mainly used in automated three-dimensional warehouse storage area, assembly and packaging area, online picking area, out of the warehouse area, etc.
2. Roller conveyor
Roller conveyor is also one of the most basic continuous transportation equipment in modern logistics automation warehouse. Unit goods are continuously transported, stored and sorted. It can be transported along a horizontal or curved path. The utility model has the advantages of simple structure, convenient installation, use and maintenance, and can be transported on a pallet or pallet for irregular articles. In the automated three-dimensional warehouse and the chain conveyor jointly bear the unit cargo transportation in the conveying system, mainly to complete the linear transportation. Roller conveyor is mainly used in automated three-dimensional warehouse storage area, assembly and packaging area, online picking area, out of the warehouse area, etc., can also play the role of buffer accumulation.
3. Chain-roller combined lifting platform
In recent years, in the design of conveying system, in order to improve the speed of operation, the type of intermittent conveying equipment has been designed and modified, and the chain-roller combined lifting platform is a new product in this period. It is mainly used in the cross part of the chain conveyor and the roller conveyor in the conveying system. It has both the chain conveyor and the roller conveyor in a set of equipment, and makes the two conveyors form a height difference through a set of lifting devices, so as to realize the 90-degree change of the transportation direction of the unit goods. Generally, it can be divided into T-shaped and cross-shaped according to different ways.
4. Belt conveyor
Belt conveyor is a conveyor that uses a conveyor belt to carry and traction components, which is used to transport various regular or irregular shapes of goods. The belt conveyor can be transported horizontally or obliquely, and the angle of inclination is not more than 15 °. Because the belt conveyor is driven by friction to run goods, so it is more suitable for conveying small pieces of scattered goods, often used in logistics center or distribution center picking operations. Flat belt conveyor can be used to transport a variety of regular or irregular shape of goods, used in the requirements of precise positioning or the need to expand the occasion.
5. Rail shuttle with chain conveyor or roller conveyor
In the conveying system, the rail shuttle car can realize the connection between one or more conveying lines and multiple conveying lines to complete the cargo diversion work, which is an important part of the discontinuous diversion system. It is mostly installed in the front of the storage area in the shelf warehouse, and the stored goods are sent to the storage area conveyor at one end of each roadway or received from the storage area conveyor and sent to the exit. Or it is applied between the on-line picking area where picking is not frequent and the access to the storage area. According to the system instructions, the rail shuttle car will take out the goods from the storage area and send the goods to the picking conveyor. At the same time, the pallets after picking can be sent to the storage area for re-storage.
6. Automatic handling vehicle
An automatic handling vehicle is a handling vehicle equipped with an automatic guidance device that can drive along a specified path, and also has programming and parking selection devices, safety protection devices, and various material transfer functions on the vehicle body. For long-distance handling or large-area systems, the installation cost is low: the flexible and adjustable operation path makes it popular with users, and the system expansion is also very easy. Because there is no need to bury wires everywhere, it is also commonly used in clean rooms. No shutdown is required in the library during installation; Accurate positioning during operation.
The automatic handling vehicle is mainly used for the initial handling section of the storage area. Final handling section of goods in the outbound area; Long distance and complex path section; High cleanliness requirement area; Areas where personnel and other conveying equipment cannot reach; Frequently adjust the operation path and other areas.
7. Empty tray collection machine
There are several ways to deal with empty pallets in automated warehouses. One is that the forklift unloads the empty pallets one by one from the conveying line and puts them in the designated stacking area, which is not easy to stack neatly, requires high operation of forklift drivers, and takes a long time to complete a certain amount of empty pallets. The other is that the empty pallets are placed in a cargo compartment after the warehousing operation, and another outbound operation is carried out when necessary, thus requiring several to complete several outbound operations, which increases the cost and is very low in efficiency. When the pallet collector is used, the pallet will not be offline, but will enter the empty pallet collector through the conveyor line. After a certain quantity is collected according to the actual requirements of the system, the pallet will be stored on the shelf in the form of a unit of goods through the storage area conveyor system and the stacker or directly through the return area and the forklift will place the pallets in the warehouse entrance receiving area for use.
8. Automatic sorting line
Automatic sorting line has been widely used in modern distribution center automatic storage. The automatic sorting line can sort goods continuously and in large quantities. It is not limited by climate, time, human physical strength, etc. The sorting system has a large number of sorting pieces per unit time. The error rate is extremely low. The sorting operation is basically unmanned, which can reduce the use of personnel, reduce the labor intensity of employees and improve the work efficiency of personnel.
9. Vertical Hoist
Vertical hoist is effectively connected to the building warehouse or high-rise building layers of the conveyor system and in different loading and unloading operations surface to complete the loading and unloading of goods required equipment. In the automated warehouse commonly used in the cargo elevator, hydraulic lifting platform and slat type hoist. The cargo elevator has large load capacity, stable operation and accurate stopping position, but the lifting distance is limited. Hydraulic lifting platform is a kind of equipment is simple, and the ability to adapt to the strong machinery. Compared with other lifting equipment, its speed is low, and it can be accurately positioned at various heights, which is suitable for places that do not require frequent lifting of goods. The new hydraulic lifting platform is equipped with a running mechanism at the bottom, which can travel on the track and is widely used as picking equipment in the warehouse. Slatted hoist is a kind of continuous work conveying equipment. The advantages are simple structure, small floor space, high conveying efficiency, strong versatility, reliable work, and convenient use and maintenance.
10. Pallet palletizing and unstacking manipulator
The palletizing or unstacking of goods on pallets can be carried out by manpower, or by mechanical equipment through the preparation of procedures to achieve stacking operation automation. Pallet palletizing manipulator is a robot that can pack goods of different sizes neatly and automatically on pallets.
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